Open Plant Cleaning and Disinfection in Food Processing Workshop
Open plant cleaning in food factories refers to the systematic and thorough cleaning and disinfection of production areas, processing equipment, and surfaces, generally after daily shifts, without interfering with the workflow. The cleaning and disinfection of open areas in food processing plants mainly includes tools, processing equipment, floors, and walls.
Cleaning and disinfection help maintain or restore cleanliness, prevent foodborne illness, and are the basis of food safety. Cleaning is the process of removing surface dirt, while disinfection is the use of chemical or physical methods to reduce the number of microorganisms to ensure food safety. Cleaning and disinfection systems prevent allergen cross-contamination and microbial contamination and ensure the hygiene of the food production environment.
The FDA requires regular cleaning and disinfection of food contact surfaces and open areas to prevent contamination. This includes daily cleaning after production and regular deep cleaning.
There are several types of open plant foam cleaning machines on the market, each designed to meet specific cleaning needs in food processing and other industrial environments. Here are some common types:
01 Decentralized system
A cleaning system is one in which the cleaning process is carried out at multiple focal points within the facility rather than from a central source. Typically, it consists of individual cleaning stations with their own cleaning agents and equipment, allowing for flexibility and targeted cleaning.
Suitable for large food factories, such as food processing plants or warehouses, where different areas have unique cleaning needs. Each station can be customized to specific requirements (e.g., different cleaning agents for different surfaces).
Flexibility
- Highly flexible, as each cleaning station can be customized to a specific task, allowing for efficient cleaning without interrupting other operations.
Efficiency
- Efficiency can be increased by minimizing downtime, as cleaning can be performed simultaneously in multiple areas.
Cost
- Initial setup may be higher due to the need for multiple cleaning stations and equipment. However, long-term savings can be achieved by optimizing the cleaning process.
02 Foam Cleaning Machine
A machine specifically designed to generate and apply a thick layer of foam containing a cleaning agent to a surface. Usually fixed, with a fixed setting, the foam is applied directly to the surface using a pressurized system.
The foam cleaning system is with high-pressure rinsing, foaming, and disinfection 3 functions in 1. This all-in-one cleaning solution not only enhances operational efficiency by reducing the time and labor required for sanitation tasks but also improves food safety and product quality in processing facilities. Ideal for use in meat, dairy, and food manufacturing plants, this foam cleaning machine is an essential tool for maintaining high hygiene standards.
Often used in areas where large surfaces need to be cleaned quickly and effectively, such as meat processing or dairy facilities. It effectively cleans processing equipment, floors, and walls.
Flexibility
- Less flexible than a decentralized system, as it is usually fixed in one location. However, it is very effective for large-scale cleaning tasks.
Efficiency
- Since the foam is applied thickly, it can better cover the detergent and prolong its residence time, so it is very efficient for specific cleaning tasks.
Cost
- Moderate investment, because these machines are usually designed for specific applications and may require maintenance.
03 Mobile Foam Cleaning Machine
A portable foam cleaning machine that can be easily moved to various cleaning locations within the facility. Equipped with wheels or handles for easy transportation, users can apply foam to any location as needed, not limited to a single location.
Suitable for facilities with different cleaning needs in different areas. It is particularly suitable for spaces with irregular layouts or cleaning equipment that is often moved, such as food processing plants with many small workshops.
Flexibility
- Provides significant flexibility, allowing users to clean various areas as needed without being restricted to a single location.
Efficiency
- Saves labor, because one operator can clean multiple areas without repeatedly transporting the equipment.
Cost
- Due to its simpler design, it is usually more affordable than a fixed foam cleaning machine, but the cost may vary depending on the function and capacity.
Hygiene for a better life!
